Senior Failure Analysis Consultant

About the role

Our client, a respected technical consultancy in Liverpool, is seeking a Senior Failure Analysis Consultant to lead complex investigations of metallic components and engineering systems. You will work directly with clients across multiple sectors, delivering detailed root‑cause analyses, expert reports, and preventative recommendations.

Key responsibilities

• Lead complex failure investigations involving metallic components and engineering systems.
• Conduct detailed root cause analysis (RCA) using metallurgical principles and failure analysis methodologies.
• Perform laboratory examinations, material assessments and fracture investigations.
• Carry out site inspections and witness testing where required.
• Produce high‑quality technical reports, clearly communicating findings and recommendations to clients.
• Provide expert technical consultancy and advice throughout investigations.
• Support clients with preventative recommendations to minimise future failures.
• Present findings to clients and, where required, provide expert witness testimony in legal or arbitration proceedings.
• Contribute to business development activities and maintain strong client relationships.

Required profile

• Experienced metallurgist or materials engineer with a proven track record in forensic engineering, failure analysis and root‑cause investigations.
• Strong understanding of fracture mechanics, corrosion, fatigue, wear mechanisms and material degradation.
• Ability to interpret laboratory test results and produce detailed technical reports for varied audiences.
• Excellent communication skills and confidence to interact directly with clients.
• Commercial awareness and experience within a consultancy or client‑facing environment (highly advantageous).
• Experience acting as an expert witness or supporting legal investigations.

Required skills

• Metallurgical analysis
• Root cause analysis
• Fracture mechanics
• Corrosion assessment
• Fatigue analysis
• Wear mechanisms analysis
• Laboratory testing
• Technical report writing

What we offer

• Competitive salary up to £70,000 per year (flexible based on experience).
• Office‑based role in Liverpool with potential hybrid working.
• Opportunity to work on high‑profile, technically challenging projects across multiple industries.
• Professional development and exposure to senior client engagements.